1. Design Basis and Calculation of the Induction Heating Furnace:
(1) This set of induction heating furnace for sale is designed as an integrated device. The intermediate frequency power supply is integrated with the inductor and auxiliary machinery.
(2) This set of induction heating furnace consist of main components such as an intermediate frequency power supply, intermediate frequency inductor, feeding machinery, etc.
(3) Billet parameters and process requirements:
Billet size: 50x50mm X 1500mm, 60x60mm X 1500mm, 80x80mm X 1500mm
Heating billet temperature: 1200 ° C
(4) Determination of plane layout of power supply frequency and power:
According to the maximum size of the blank 80x80mm * 1500mm, the frequency range is calculated to be within the range of 1000Hz~500Hz. In order to achieve uniformity of heating and cost-effective equipment, the frequency of this heating furnace is determined to be 700Hz.
According to the blank size provided by the demander, which is 80x80mm * 1500mm, the calculated weight (75kg) and production rate (110 seconds/piece), the required heating power is calculated to be 1000kw.
According to the maximum size of the blank 80x80mm * 1500mm, the output per hour is 2500kg, and the required power is calculated as 1000kw
The power of the induction heating furnace for sale is selected to be 1000 kw, and the output of heated billets of 50 x 50 mm * 1500 mm per hour is 3000 kg.
The power of the induction heating furnace for steel billets is selected to be 1000kw, and the output per hour of heating billets 60x60mm * 1500mm is 2700kg.
2. Technical Parameters of the Induction Heating Furnace for Sale
(1)The heating time required for configuring a 1000KW billet heating furnace to heat 80 * 80 * 1500mm
Name | Materials | Material specification | Heating temperature(℃) | Weight(kg) | Heating time(s/piece) |
Steel billet | Carbon steel | 80*80*1500mm | 1200 | 75 | 110 |
(2) Technical parameters of 1000KW billet induction heating furnace:
Electrical parameters | KGPS-1000KW |
Intermediate frequency power (KW) | 1000 |
Incoming line voltage (V) | 380V |
Incoming line current (A) | 1600 |
DC voltage (V) | 500 |
DC current (A) | 2000 |
Intermediate frequency (HZ) | 700 |
Power consumption (kwh/t) | 360-390KWH/T |