Description
Product introduction
The refining process of molten steel is a process in which various process parameters change dynamically. Due to the harsh working environment, the original manual temperature measurement, sampling and oxygen determination have low temperature measurement accuracy, low sampling success rate, and great instability and variability. Therefore, the measured process parameters inevitably have deviations. The robot uses a seven-axis guide rail to complete the robot’s walking. The robot can accurately install the probe and automatically disassemble the waste probe. It can realize automatic temperature measurement, sampling, oxygen determination, slag removal, slag thickness measurement and other functions. The sample block removed by the sampling probe can be sent to the designated area for the convenience of operators to obtain. The high-temperature resistant camera installed on the robot can realize the visualization of argon stirring, and the operator can observe the argon situation in the furnace in the operating room.
The temperature measurement and sampling robot can completely replace manual operation, realize the unmanned refining platform, and lay the foundation for intelligent refining, improve the intelligence of metallurgical equipment, and promote unmanned production of steel enterprises.
Core functions
1. Automatically obtain the clearance value of the ladle
2. The probe storage bin can meet the storage and precise positioning of multiple types of probes.
3. The insertion depth of the probe can be automatically adjusted according to the type of probe, and the insertion repeatability accuracy is 5mm.
4. The robot can automatically adjust the insertion angle and insertion position according to the height of the furnace cover to avoid collision with the furnace mouth.
5. Visualization of argon stirring in the furnace.
6. Automatic return of the robot collision. If the slag layer in the furnace is too thick or there is interference outside the furnace, the return function will be automatically activated to avoid accidents.
7. Personnel safety protection. A safety fence and a safety door are set in the robot working area. When a person enters the robot working area, the robot will automatically stop to avoid accidents.
System features
1. Applicable to electric furnaces, refining furnaces, VD furnaces, etc.
2. Cooperate with seven axes to realize intelligent operation of the entire process of temperature measurement and sampling.
3. The intelligent probe storage system can realize the classified storage of probes of different specifications, and the automatic disassembly and installation of probes.
4. The temperature gun rod has its own air cooling system, and no external water cooling is required, which reduces the danger of furnace operations.
5. The argon stirring is visualized, and the argon stirring in the furnace can be observed through the computer screen.
6. Real-time monitoring of the system operation, real-time alarm for abnormal conditions, and accurate positioning of fault alarm points
Expected effects
1. The success rate of temperature measurement and sampling is ≥99%;
2. Reduce the inaccurate temperature measurement and sampling caused by manual subjective operation;
3. Reduce the labor intensity of operators and improve the operating efficiency and accuracy of equipment;
4. Reduce the operating risks of operators;
5. Reduce the damage rate of temperature guns.
Case display
